When purchasing electrical connectors, you need to be confident that they will stand up to any forces of nature they might be exposed to in the field. Even minor degradation in electrical connections can lead to major problems for industrial vehicles and result in costly stoppages. Harsh environment connectors are built to keep equipment running even when subjected to extreme conditions such as temperature, pressure, and shock and vibration.
Harsh environment connectors like those available from Connector-Tech ALS feature several design elements to help prevent degradation no matter what type of conditions they encounter. These features include durable contacts, watertight seals, rugged metal or thermoplastic shells, and a firm, secure locking mechanism.
Some of the elements that harsh environment connectors will protect against are:
Water – this includes rain, water vapour, and possible water submersion as any exposure to moisture can damage electrical connections.
Dust – industrial and outdoor environments often contain a lot of dust or dirt which can be caught in the components of electrical connectors.
Extreme temperatures – both very low (-55°C) and very high (150°C) temperatures can cause electrical systems to fail or malfunction.
Shock and vibration - mechanical stress from the regular use of electronic equipment can lead to cracks in solder joints, metal fatigue and loose fasteners.
Pressure – electrical connectors used in aerospace, nautical and submarine applications may be required to operate while withstanding extreme pressures.
Corrosion – the high salt content of water and air in coastal and marine environments as well as some industrial chemicals can cause corrosion around electrical connections.
Rough handling – some connectors need to be mated and unmated multiple times in a day which increases the risk of wear and tear. Connectors being dropped or dragged along hard surfaces can also cause damage to the components and affect the connector’s reliability.
Once you understand the possible environmental challenges, you will be able to find the right electrical connector to work seamlessly for your intended application. Our highly knowledgeable staff at Connector-Tech ALS can also help with any questions you may have about the technical specifications of harsh environment connectors.